KPI Standard: The “Equipment Down Time Delays” report is a line item summary of individual delay groups that contribute to the total downage time for the reported period. Level : Maintenance Work will be defined “Scheduled”, when a specific job or task placed on the Joint Weekly Maintenance Schedule is addressed and completed on the date(s) that it had been planned. Inherent availability is determined purely by the design of the equipment. I. metric that measures the probability that a system is not failed or undergoing a repair action when it needs to be used This performance measurement applies to all Maintenance Areas. It is verified by the Maintenance Superintendent. For many years, maintenance was the term used for all stewardship of plant and equipment. The main objectives of maintenance management are as follows: (1) Minimizing the loss of productive time because of equipment failure to maximize the availability of plant, equipment and machinery for productive utilization through planned maintenance. The performance measurement is the productive time expressed as a percentage of the time available. The efficacy of these techniques is illustrated through a case study of the mobile equipment in an underground mine operating at high altitude. Procedure: Monthly and as directed the Maintenance Planner will compile all necessary Outage due to equipment in hours per year = 1/rate = 1/MTTF = 0.01235 hours per year. Plant maintenance—Management. LOCATION LOUPAK 2323, avenue des Érables Plessisville (Québec) G6L 2E9. The performance measurement is the total amount of scheduled maintenance resources directed towards maintenance tasks expressed as a percentage of total maintenance hours. Maintenance levels in regulations. Standard KPI: Mechanical Availability will be calculated as follows: OH / OH + DU X 100 = Mechanical Availability DH = Down Hours. “The term ‘equipment management’ implies a cohesive effort on the part of the entire organization—not just those routine activities performed by the maintenance department.” Beyond having predictive, cohesive maintenance practices, the focus of the Caterpillar® document is on one key factor: Measurement. Maintenance Management Systems & Procedures The valuation of an equipment asset-dependent organization is significantly affected by the effectiveness with which that equipment is managed. It can be certified, under the conditions set out in "prerequisites". Laboratory Testing Consulting & Engineering Process Equipment. At the same time, you have direct access to all the data you need regarding equipment, resources, and logistics. Documentation: The Mechanical Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Operation department contribution to maintenance optimization. In U.S. manufacturing, equipment availability is generally ensured by the existence of standby equipment, i.e., buying two machines when one will produce the desired throughput. Some of the most efficient methods are ABC and PIEU. For more information and/or to organize a session: This course can be adapted to virtual classroom mode. Documentation: The Scheduled vs Unscheduled Work data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Financial breakdown and cost estimate. It assumes that spare parts and manpower are 100 percent Operation department contribution to maintenance optimization. MIS data required to produce an accurate and timely report. Basic Maintenance Management KPI’s: Equipment Mechanical & Physical Availability, Down Time Delays, Utilization & Schedule Compliance VS Unscheduled Work. Emergency availability 24/7. Life Cycle Cost (LCC). Procedure: Monthly or as directed the Production Senior will compile all necessary data required to produce an accurate and timely report. KPI Standard: This standard will be written on ERP selection. Risks Based Inspection and basics in Safety Instrumented Systems (SIS). FMECA, RCM, Fault Tree analysis: application, basic techniques, estimates and probabilities. DH = Down Hours. Evaluating the criticality of assets will guarantee the availability of spare parts for high-priority equipment. A new shift in maintenance paradigm is also highlighted. In addition, maintenance management must ensure that all maintenance employees follow standard practices and fully support continuous improvement. To calculate availability, use the formula of MTBF divided by (MTBF + MTTR). Definition: The “Equipment Utilization” shows what percentage of the available time a piece of equipment or machine was actually operating. Then reliability centered maintenance (RCM) started to take off and this saw the advent of reliability, or to be more correct, the term reliability. This course is available in In-house and is customizable. Routine maintenance: from the notification to the work acceptance. This performance measurement applies to all Maintenance Areas. Overall equipment effectiveness is a maintenance KPI that measures an asset’s level of productivity. TPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production: No Breakdowns; No Small Stops or Slow Running; No Defects ; In addition it values a safe working environment: No Accidents; TPM emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. Responsibility: The monthly calculation and reporting of Equipment Down Time Delays is the responsibility of the Maintenance Planner. An international recognition of your competencies. Preventive maintenance tools: vibration measurements, oil analysis, thermography, use of non-destructive testing. Rental of sturdy and safe equipment that is new or refurbished. Availability refers to the duration of time that a plant or a particular equipment is able to perform its intended task. Different types of maintenance: preventive (systematic, conditional, predictive) and corrective. Maintenance management is using intelligent computer software, such as MicroMain’s CMMS, to better track your business’s resources such as labor, materials, and equipment. Common formula used for the Equipment Availability computation is. This course is part of the advanced professional framework in industrial maintenance. Task planning and project manager tools: coordination ranges, execution ranges, margins, critical path. This course aims to increase skills on how to implement a customized maintenance policy and to provide the practical tools to implement reliability improvement processes. Maintenance audits. Leave your phone number if you would like us to call you. Documentation: The Equipment down Time Delay data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Application to investment choices. An average company, on the other hand, might have an OEE score of around 40%. Overall Equipment Effectiveness (OEE) was conceptualized and introduced by the father of Total Productive Maintenance (TPM), Seiichi Nakajima. Maintenance action plan and implementation. Regardless of the product or production type, all plants are integrated. Alternatively, availability can be defined as the duration of time that a plant or a particular equipment is able to perform its intended task. Detailed preparation and works management. Title. Routine maintenance: from the notification to the work acceptance. IJSH = Idle/Standby Hours. This performance measurement applies to all Maintenance Areas. Maintenance Management Responsibilities Each of the functional groups, such as purchasing, maintenance, or production, depends on other functions. It provides the baseline information including equipment maintenance and operating parameters. Steering committee, organization and Key Performance Indicators. Upon completion of the course, participants will be able to: implement and optimize maintenance policy. It is verified by the Maintenance Superintendent. Definition: “Physical Availability” shows what percentage of the available time a piece of equipment or machine was operating based on its production schedule. It is defined as the expected level of availability for the performance of corrective maintenance only. Plant engineering, purchasing and other plant fu… Just call. We are then in a position to implement the maintenance strategy on the facility. Spare parts management: risks and costs. Documentation: The Utilization Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. The following is an excerpt on maintainability and availability from The Reliability Engineering Handbook by Bryan Dodson and Dennis Nolan, © QA Publishing, LLC. This degradation is usually expressed as Remaining Useful Life (RUL), which is not affecting maintenance planning, but together with HI and IL, is key for financial planning of replacement or refurbishment. Overall cost of failure: non-efficiency costs. The delivery method is interactive and based on participants’ own experience. Your leadership must understand that reliability management is not just doing maintenance better. The performance measurement is the productive time expressed as a percentage of the total time available. implement an effective subcontracting policy. equipment obsolescence, spare parts availability, maintenance costs as well as asset performance. The performance measurement is an equipment’s or machine’s time expressed as a percentage of controllable time. set objectives in terms of the company's overall efficiency. Definition: “Equipment Utilization” measures the percentage of time a piece of equipment is actually operationally in a 24 hour day, for a given period of time. Different types of maintenance contracts. DH = Down Hours From failures management to equipment management. This performance measurement applies to all Areas. Definition: The “Scheduled vs Unscheduled” Maintenance performance measure denotes what percent of controllable maintenance resources that were actually applied when scheduled. The objective of this post is to bring clarity in understanding the two often confused terms viz, Availability and Reliability, by explaining in simple perspective for the purpose of understanding by a common maintenance man.. Let’s try to understand through this picture. Responsibility: The monthly calculation and reporting of Physical Availability is the responsibility of the Maintenance Planner. Scheduled vs Unscheduled Maintenance Work. Procedure: Monthly and/or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. It is the total maintenance work hours scheduled divided by the total scheduled and unscheduled hours worked for a given period of time. Maintenance subcontracting: reasons, risks and control. Standard KPI: Scheduled vs unscheduled maintenance work will be calculated as follows: SMH/(SMH ± Ulvill) x 100 = Percent of Maintenance work scheduled Basic Elements of Maintenance Management. Procedure: Monthly and or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. This is expressed in percentage and calculated using the following methods Documentation: Equipment Utilization data, calculations and routine monthly reports will be developed and contained in the sites MIS system. This course is intended for engineers and maintenance managers in the process industries. TS192 .D47 2002 658.2 ¢ 02—dc21 2001052634 ©2002 CRC Press LLC Preface Engineering maintenance is an important sector of the economy. The Availability & MTTR, MTBR . It is verified by the Maintenance Superintendent. Conclusions Statistical analyses conducted by a number of industrial, trade and professional organizations conclusively point to the fact that maintenance is the primary source of less than 20 percent of availability losses. Definition: The “Mechanical Availability” shows what percent of controllable time a piece of equipment or machine was mechanically and electrically ready to operate. MH + UMH = Total Maintenance Work Hours. Responsibility: The monthly calculation and reporting of Mechanical Availability is the responsibility of the Maintenance Planner. Scheduled Work is defined as: Any maintenance job or task that has a start date and time formally agreed to by both the Operations and Maintenance supervision, is placed on the Weekly Maintenance Schedule, and there are resources planned to address it. JavaScript seems to be disabled in your browser. Without an integrated, coordinated effort by all functional groups, reasonable levels of performance are not achievable. Responsibility: The reporting of Equipment Utilization is the responsibility of the Production Controller. What Is Reliability Engineering?Learn about it here. Analytical techniques for evaluation of a mine's maintenance performance using equipment fdure and repair time data are presented. For equipment that is expected to be op… Integration of the maintenance policy within the company. There was a plethora of job adverts, articles and presentations at conferences that included the term reliability. An expertise confirmed in Maintenance Management & Equipment Availability . UMH = Unscheduled Maintenance Work Hours Many workshops and case studies illustrating the techniques and topics studied. The Availability of an Equipment is known by different names such as – Equipment Availability – Operational Availability etc. Who can undertake maintenance of work equipment. Periodic confirmation of schedule compliance performance measures is the responsibility of the Maintenance Superintendent. Implement a model to manage detached pieces inventory . Documentation: The Physical Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. The more details you give on your situation, the better we can help you. Maintenance work should only be undertaken by those who are competent to do the work, who have been provided with sufficient information, instruction and training (PUWER regulations 8 and 9). Maintenance Best Practices for Outstanding Equipment Reliability and Maintenance Results Maintenance Planning and Scheduling Day 1 Training Course Slides with Complete Explanations from the Maintenance Planning and Scheduling for World Class Reliability and Maintenance Performance 3-Day Training Course Phone: Fax: Email: Website: +61 (0) 402 731 563 +61 (8) 9457 8642 … The EMOP is the primary record and source of maintenance and operation information of each equipment item and includes the up-to-date maintenance and operating strategies. Responsibility: The weekly calculation and reporting of Schedule Compliance is the responsibility of the Maintenance Planner. Practical implications – Literature on classification of maintenance management has so far been very limited. A scheduled, documented cleaning and maintenance program can go a long way and benefit your processing in a number of ways, such as: Minimizing wear and tear on machines; Saving you money on repair and replacement parts; Extending the overall life of your equipment Gestion des déchets Gestion du recyclage Service d’entretien Demande de soumission Contact. opted for Total Productive Maintenance (TPM) usually rank their equipment according to maintenance standards Predictive maintenance contributes to the availability of equipment because, on the basis of data analytics coming from the equipment and benches coupled to Thales engineering expertise, it can detect the need for maintenance service before failure. Work scheduling: task sequencing, procedures and work planning. OH = Operating Hours IMPROVING THE MAINTENANCE WORK MANAGEMENT. âBad actorsâ detection and classification. Availability, also known as operational availability, is expressed as the percentage of time that an asset is operating compared to its total scheduled operation time. Responsibility: The monthly calculation and reporting of Equipment Utilization is the responsibility of the Maintenance Planner. Redundancies studies, on-site spare management and models. Advanced. It is verified by the Technical Services Superintendent. understand reliability analysis and improvement techniques. OEE is a combination of three factors that tell you how efficient an asset is during the manufacturing process: asset availability, asset performance, and production quality. Try our Maintenance Software For Free. Resource optimization. Reliability methods: criticality Analysis, TPM, RCM. The performance measurement elements are the productive time minus downtime expressed as a percentage of the scheduled time available. 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